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Non-cast-in-place floor deck forming machine

Non-cast-in-place floor deck forming machine

The Non-Concrete Floor Deck Roll Forming Machine is high-precision cold roll forming equipment designed for the production of non-concrete floor decks in modern prefabricated construction. Utilizing a multi-stage cold roll forming process, this machine processes galvanized steel sheets into self-supporting floor deck profiles that require no concrete pouring. These profiles can be directly installed for floor structures, significantly improving construction efficiency and reducing on-site wet work risks. The equipment features a compact structure and stable operation, integrating automatic decoiling, precision roll forming, and online fixed-length cutting, meeting the high-strength and high-yield production demands for non-concrete floor decks.

Product description

Non-Concrete Floor Deck Roll Forming Machine | Fully Automatic Prefabricated Steel Structure Floor Production Equipment

1. Product Overview

The Non-Concrete Floor Deck Roll Forming Machine is a fully automatic cold roll forming equipment specifically designed for producing steel floor decks that require no concrete pouring. It can rapidly and accurately manufacture open-type, closed-type, and re-entrant non-concrete floor decks, supporting prefabricated building construction with high precision, high efficiency, and easy installation characteristics.

2. Applicable Profiles & Product Advantages

Applicable Profiles:

  • Open-type Non-Concrete Floor Deck
  • Closed-type Non-Concrete Floor Deck
  • Re-entrant Non-Concrete Floor Deck
  • Custom Non-Standard Non-Concrete Floor Deck

Core Product Advantages:

  • Concrete-Free Construction:​ Produced decks require no concrete pouring and can be directly used as load-bearing floor slabs.
  • High-Speed Production:​ High level of automation enables high continuous forming efficiency.
  • High-Strength Structure:​ Cold-formed high-strength cross-section design meets the load-bearing requirements of industrial and commercial buildings.
  • Reduced Construction Costs:​ Saves on formwork, concrete, and labor expenses.
  • Standardization & Customization:​ Can customize profiles and dimensions according to customer drawings.

3. Application Fields

  • Prefabricated Steel Structure Buildings
  • Industrial Plants and Warehouses
  • Commercial and Public Buildings
  • Modular Construction Projects
  • Rapid Construction and Temporary Buildings

4. Workflow

Loading -> Guided Feeding -> Multi-stage Cold Roll Forming -> Online Hydraulic Cutting -> Finished Product Output.

The entire line is highly automated, requiring only 1-2 operators for production.

Technical Parameters Table

Item Technical Parameters
Equipment Name Non-Concrete Floor Deck Roll Forming Machine
Material Galvanized Steel Sheet / Color Coated Steel Sheet
Sheet Thickness 0.8 – 2.0mm (Customizable)
Forming Speed 8 – 15 m/min
Number of Forming Stations 28 – 36 Stations
Effective Forming Width Customized according to profile design
Main Motor Power 22 – 30 kW
Hydraulic Station Power 7.5 – 11 kW
Control System PLC + Touchscreen
Cutting Method Hydraulic Flying Cut-off
Voltage 380V / 50Hz (Customizable)
Installation Method Dry Installation, No Concrete Required




Frequently Asked Questions

Q1: Can the decks produced by the Non-Concrete Floor Deck Roll Forming Machine be directly used as load-bearing floors?

A:​ Yes, the decks are designed as self-supporting structures and can be used without on-site concrete pouring.

Q2: Can the machine produce multiple types of profiles?

A:​ Yes, different profiles can be customized based on customer drawings, and the forming rolls can be changed to produce various floor decks.

Q3: What is the maximum sheet thickness that can be processed?

A:​ The standard range is 0.8-2.0mm. Reinforced equipment can be customized based on project requirements.

Q4: Is the operation complicated?

A:​ The operation is simple, with PLC automatic control, requiring minimal training to get started.

Q5: Is the equipment suitable for export and overseas projects?

A:​ Yes, it supports multiple voltage and language control systems, complying with overseas prefabricated construction standards.

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