Floor deck forming machine

Floor deck forming machine

A Steel Floor Deck Roll Forming Machine is a fully automatic cold roll forming equipment used for producing floor decks in steel structure buildings. It can continuously form various specifications of open-type, closed-type, and re-entrant floor decks, widely used in industrial plants, high-rise buildings, and prefabricated steel structure projects.

Product description

1. Product Overview

The Steel Floor Deck Roll Forming Machine is a high-precision cold roll forming equipment specifically designed for the floor systems of steel structure buildings. Through a multi-stage roll forming process, this machine continuously shapes galvanized steel coils into standard or custom-specified floor deck profiles, achieving dual functions as both floor formwork and structural reinforcement.

Integrating automatic decoiling, precise roll forming, and online hydraulic cutting, the equipment features high production efficiency, high forming accuracy, and stable operation, making it an indispensable core processing machine in modern steel structure construction.

2. Applicable Floor Deck Types

Open-type Floor Deck
Closed-type Floor Deck
Re-entrant Floor Deck
Custom Non-standard Decks: Can be personalized according to customer-provided drawings or project requirements.

3. Application Fields

Steel Structure Industrial Plants
Multi-story and High-rise Buildings
Commercial Complexes
Prefabricated Construction Projects
Bridges and Large Public Buildings

4. Equipment Structure & Technical Advantages

High-Precision Roll Forming System
- Multi-stage progressive forming design.
- Forming rolls made of high-quality alloy steel, processed by CNC precision machining and heat treatment.
- Ensures consistent deck profile and accurate dimensions.
Heavy-Duty Frame Structure
- Integral steel plate welded frame.
- Stress-relieved by tempering.
- Suitable for the continuous, stable production of medium-thickness plates.
Intelligent PLC Control System
- Touchscreen HMI (Human-Machine Interface).
- One-touch setting for length and quantity.
- Automatic counting and fault alarm.
Online Hydraulic Flying Cut-off
- Cuts after forming, without affecting the profile.
- Clean, burr-free cuts.
- Suitable for high-speed continuous production.

5. Workflow Description

Loading → Guided Feeding → Multi-stage Roll Forming → Online Hydraulic Cutting → Finished Product Output.

The entire line features a high degree of automation, requiring only 1-2 operators for production.

V. Technical Parameters Table

Item	Technical Parameters
Equipment Name	Steel Floor Deck Roll Forming Machine
Forming Material	Galvanized Steel Coil / Sheet
Material Thickness	0.8 – 1.5mm (Customizable)
Forming Speed	8 – 15 m/min
Number of Forming Stations	28 – 36 Stations
Effective Forming Width	According to Customer Drawing
Main Motor Power	22 – 30 kW
Hydraulic Station Power	7.5 – 11 kW
Control System	PLC Automatic Control
Cutting Method	Hydraulic Flying Cut-off
Voltage Standard	380V / 50Hz (Customizable)