Floor Deck Roll Forming Machine | Steel Structure Building Floor Deck Cold Roll Forming Equipment

1. Product Overview

The Floor Deck Roll Forming Machine is a core cold roll forming equipment used for the continuous production of floor decks in the steel structure building sector. Through a multi-pass progressive roll forming process, it stably forms galvanized steel sheets into high-strength floor deck profiles, achieving the structural function where the floor formwork and reinforcing bars work together.

2. Applicable Floor Deck Types

• Open Type Floor Deck
• Closed Type Floor Deck
• Re-entrant Floor Deck
• Non-standard custom floor decks
• Supports custom development based on panel drawings provided by the customer.

3. Main Application Fields

• Steel structure industrial plants
• Multi-story and high-rise steel structure buildings
• Commercial complexes and public buildings
• Prefabricated steel structure engineering
• Bridges and large-scale engineering projects

4. Equipment Structure and Core Technical Advantages

• Multi-pass High-Precision Roll Forming System
  • Progressive forming reduces internal stress in the sheet.
  • Rollers use high-quality alloy steel, precision CNC machined and heat-treated.
  • Clear forming contours and stable dimensions.
• Heavy-Duty Integral Frame Structure
  • Thick-plate welded frame with overall tempering and stress relief.
  • Suitable for continuous production of medium-thick plate floor decks.
• Intelligent PLC Automatic Control System
  • Touchscreen parameter setting.
  • Automatic counting and fixed-length cutting.
  • Real-time monitoring of production data.
• Online Hydraulic Fixed-Length Cutting System
  • Cuts after forming, without stretching the panel profile.
  • Smooth cut, no significant burrs.
  • Suitable for high-speed continuous operation.

5. Workflow Description

Loading → Guiding → Multi-pass roll forming → Online hydraulic cutting → Finished product conveying. The entire line has a high degree of automation, requiring only 1-2 operators to complete production.

Technical Parameters Table

FAQ

Q1: Can the Floor Deck Roll Forming Machine produce multiple panel types?

A1: Yes, the equipment supports customization according to customer drawings. Different panel types can be achieved by changing the rollers.

Q2: What is the maximum sheet thickness the equipment can process?

A2: Standard is 0.8-1.5mm. Reinforced frames can be customized for thicker plate requirements.

Q3: Is the precision of the formed floor deck stable?

A3: The multi-pass progressive forming process ensures high panel consistency and small dimensional errors.

Q4: Is it suitable for export and overseas projects?

A4: Supports multi-voltage, multi-language control systems, complying with export standards.

Q5: Do you provide installation and technical support?

A5: We can provide remote guidance or engineer on-site installation and debugging services.

Fully Automatic Floor Slab Forming Machine – Main Technical Parameters

1. Main Motor Power: 11Kw * 2
2. Reducer: #6 Reducer
3. Middle Plate Thickness: 16mm
4. Main Frame: Welded 300H Steel
5. Sprocket and Chain: 1.2 Inch
6. Main Shaft:
   • Material: 45# Round Steel
   • Processing: Precision Turned
   • Shaft Diameter: 70mm
7. Wheels:
   • Material: Bearing Steel
   • Treatment: Heat-treated
8. Number of Forming Rows: 20 Rows
9. Control System for Length and Quantity: Computer-controlled cutting length and quantity of slabs, with a length accuracy of ±1mm.
10. Shearing Method: Fully Automatic Hydraulic Shearing
11. Fully Automatic Control System: Utilizes an industrial computer with Delta PLC control, frequency converter, Delta PLC, Xinje text display, Rope 600-line encoder, control components from Chint, Delixi, and other international brands.