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Double-layer roll forming machine

Double-layer roll forming machine

The equipment is widely applicable to metal coils such as color-coated steel sheets, galvanized sheets, aluminum plates, and aluminum-zinc coated sheets. It can process various profiles including C-shaped steel, U-channels, light steel keels, and enclosure panels, making it suitable for construction, transportation, furniture, industrial equipment, and warehousing sectors.

The entire production line integrates automatic uncoiling, leveling, guiding, dual-layer roll forming, fixed-length cutting, and automatic discharging, achieving fully automated production.

Product description

Double-Layer Roll Forming Machine

High-Efficiency Dual-Layer Continuous Metal Profile Production Equipment

The Double-Layer Roll Forming Machine is a high-precision cold-forming equipment specifically designed for producing complex metal profiles. By adopting an upper and lower dual-layer roll forming process, it completes two forming operations in a single pass, enabling metal sheets to form complex cross-sections or multi-layer profile structures, significantly improving production efficiency and product stability.

Core Advantages

  1. Dual-Layer Forming Process with High Precision​Simultaneous upper and lower layer forming reduces material rebound and deformation, enhancing dimensional accuracy and stability. Ideal for complex profiles and high-end architectural decorative panels.
  2. High-Efficiency Continuous Production​Stable long-term operation with high production speeds meets mass and multi-specification demands, significantly reducing unit production costs.
  3. Flexible Multi-Specification Production​Capable of processing various profiles (e.g., C-shaped steel, U-channels, light steel keels) by changing molds, adapting to diverse market needs.
  4. Automated Control System​Equipped with a PLC numerical control system for fixed-length cutting, automatic counting, and fault alarms. User-friendly operation reduces labor dependency and improves production management efficiency.
  5. Stable, Durable, and Easy Maintenance​Heavy-duty steel welded frame with high-hardness alloy steel key components ensures reliable long-term continuous production and easy maintenance.

Applicable Materials

  • Color-coated steel sheets (PPGI)
  • Galvanized steel sheets (GI)
  • Aluminum-zinc coated sheets (GL)
  • Aluminum alloy/Al-Mg-Mn plates

Main Application Fields

  • Construction Industry:​ Light steel keels, roof panels, wall panels, floor decking
  • Transportation:​ Automotive profiles, rail vehicle structural components
  • Electrical & Cabinets:​ Cable trays, distribution cabinet profiles
  • Warehousing & Logistics:​ Shelf uprights, beams, storage cage frames
  • Industrial & Furniture Decorative Profiles

Technical Parameters Table

Parameter Item Technical Specifications
Equipment Name Double-Layer Roll Forming Machine
Forming Method Upper and lower dual-layer continuous roll cold forming
Applicable Materials Color-coated sheets/Galvanized sheets/Aluminum plates/Al-Zn coated sheets
Material Thickness 0.3–2.0 mm (customized based on profile thickness)
Max. Raw Material Width ≤1250 mm
Number of Forming Passes 18–28 stations (dual-layer synchronous)
Roller Shaft Material High-hardness alloy steel (quenched + precision ground)
Roller Shaft Diameter 70–90 mm
Forming Speed 10–60 m/min (depends on material and profile complexity)
Drive Method PLC + Servo motor control
Cutting Method Hydraulic fixed-length cut/Servo tracking cut
Length Accuracy ±1 mm
Control System PLC control + Touchscreen operation
Main Motor Power 11–22 kW
Equipment Dimensions (approx.) 12–18 m (L) × 1.5–2.5 m (W) × 1.5–2.0 m (H)
Equipment Weight (approx.) 7–12 tons




Manufacturing and Service Advantages

As a professional manufacturer of cold roll forming machines and dual-layer roll forming equipment, we provide end-to-end solutions from profile design and equipment customization to production debugging and after-sales support. We help clients rapidly establish efficient, stable, and reliable dual-layer profile production lines, achieving high-precision and high-capacity production goals.


Note:​ All images and non-text elements (e.g., diagrams, logos) are retained as per the original document and not translated.

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