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Cold roll forming machine leveling equipment

Cold roll forming machine leveling equipment

High-performance leveling equipment significantly improves the forming accuracy and product consistency of cold roll forming machines, providing stable and flat raw materials for subsequent processes such as punching, forming, and cutting. It is an indispensable component in cold roll forming machine production line

Product description

Cold Roll Forming Machine Leveling Equipment is a key pre-processing device in cold roll forming production lines, primarily used for high-precision leveling and internal stress relief of metal materials such as steel plates, steel strips, galvanized sheets, color-coated sheets, and stainless steel plates. Through the continuous straightening action of multi-pass leveling rollers, it effectively eliminates wavy edges, warping, and distortion issues that occur during material uncoiling, transportation, and shearing.

Working Principle

The cold roll forming machine leveling equipment adopts a multi-roller leveling structure with upper and lower leveling rollers arranged in a staggered pattern. As the metal sheet passes through the leveling area, it undergoes multiple forward and reverse micro-plastic bends under adjustable pressure, gradually releasing the internal residual stress of the sheet to achieve overall flatness.

Workflow Description:

Metal strip uncoiling → Enters leveling equipment → Multi-roller continuous leveling → Stress relief → Transport to cold roll forming machine

This working method can operate synchronously with the main cold roll forming machine, suitable for high-speed, continuous production.

Equipment Structure Composition

  • Overall Frame Structure:​ High-strength steel plate welding, fully aged, with high rigidity and stability
  • Leveling Roller System:​ Made of high-quality alloy steel, surface hardened and precision ground
  • Roll Gap Adjustment Mechanism:​ Manual, electric, or hydraulic adjustment to meet different material requirements
  • Transmission System:​ Motor + reducer + gear transmission for stable power output
  • Guiding and Linking Device:​ Ensures smooth sheet entry into the cold roll forming machineThe equipment can be customized according to different cold roll forming machine models for perfect matching with the forming host.

Product Advantages

  • Designed Specifically for Cold Roll Forming:​ Leveling parameters match forming speed, ensuring stable sheet condition before entering the forming machine.
  • High Leveling Precision:​ Multi-pass leveling design effectively eliminates wavy edges and warping, improving forming quality.
  • Wide Range of Applicable Materials:​ Suitable for carbon steel, galvanized sheets, color-coated sheets, stainless steel, and aluminum plates.
  • Stable Structure, Strong Continuous Operation Capability:​ Suitable for long-term, high-load operation in cold roll forming production lines.
  • Easy Integration and Upgrading:​ Can be combined with uncoilers, punching equipment, forming hosts, and cutting devices to form a complete production line.

Technical Parameters

The following are standard cold roll forming machine leveling equipment parameters; non-standard customization is supported

Item Technical Parameters
Applicable Sheet Thickness 0.3-6.0mm
Maximum Sheet Width 600-1600 mm
Number of Leveling Rolls 7/9/11/13 rolls
Leveling Roll Diameter Ø40-Ø120 mm
Leveling Speed 0-25 m/min
Main Motor Power 5.5-22 kW
Transmission Method Motor + Reducer
Roll Gap Adjustment Manual/Electric/Hydraulic
Control System Production Line Linkage/PLC Automatic Control
Applicable Materials Carbon Steel/Galvanized Sheet/Color-Coated Sheet/Stainless Steel

Application Scenarios

  • Cold Roll Forming Machine Production Lines
  • Color Steel Tile, Roof Panel, Wall Panel Equipment
  • C-Section Steel, Z-Section Steel Forming Production Lines
  • Guardrail Panel, Shelf Profile Forming Equipment
  • Light Gauge Steel Stud and Building Profile Equipment




Why Choose Our Cold Roll Forming Machine Leveling Equipment?

We have long focused on the R&D and manufacturing of cold roll forming equipment, with an in-depth understanding of sheet characteristics and forming processes. Each set of leveling equipment is matched and designed according to the forming speed, sheet thickness, and strength of the cold roll forming machine, ensuring stable operation, high efficiency, and consistent forming quality of the entire production line. It is highly suitable for export markets and industrial-grade continuous production requirements.

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